Fire Survival & Circuit Integrity Test as per BS 6387 with CWZ

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Fire survival & circuit integrity test as per BS 6387-CWZ is a state of art machinery for Cable manufacturers. Having it inhouse enables a manufacturer to test the prototypes as well as existing products on their own rather than paying 3000-6000 Euros to external laboratories each time. The Return of investment is super low in such cases.

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Fire survival & circuit integrity test equipment adheres to the vast and robust set of tests according to BS 6387. We need to integrate multiple components of Cable and plastic test equipment such as detailed below:-

  • Test Rig
  • Burner
  • Flow Console (analog or digital)
  • Thermocouples
  • Temperature Indicators
  • Current Loading Arrangement (Fully/semi-automatic as required)
  • Water Console & Sprinkler system
  • Flow control console
  • Circuit continuity monitoring arrangement
  • Short Circuit Detection
  • Open Circuit Detection
  • Automated Impact Test Assembly

Fully compliant with the standards such as BS 7846, BS 8491, BS EN 50200, IEC 60332. Go for the circuit integrity test equipment, designed with a fully automated load transformer. This is a complete package for BS-6387-CWZ.

There is also a conventional model of  circuit integrity test equipment available at a much cheaper price.

You can also check out our more Machinery Products.

Auf Deutsch:-

Die Ausrüstung für Brandüberlebens- und Schaltungsintegritätstests entspricht den umfangreichen und robusten Tests gemäß BS 6387.Wir müssen mehrere Komponenten von Kabel- und Kunststoffprüfgeräten integrieren, wie unten beschrieben: –

  • Test Rig
  • Brenner
  • Durchflusskonsole (analog oder digital)
  • Thermoelemente
  • Temperatur-Anzeiger
  • Strombelastungsanordnung (Voll-/Halbautomatisch nach Bedarf)
  • Wasserkonsole & Sprinkleranlage
  • Durchfluss-Kontrollkonsole
  • Anordnung zur Durchgangsüberwachung der Schaltung
  • Kurzschluss-Erkennung
  • Drahtbrucherkennung
  • Automatisierte Schlagtestanordnung

Vollständig konform mit den Normen wie BS 7846, BS 8491, BS EN 50200, IEC 60332. Entscheiden Sie sich für das Gerät, das mit einem vollautomatischen Lasttransformator ausgestattet ist. Dies ist ein komplettes Paket für BS-6387-CWZ.

Es ist auch ein konventionelles Modell zu einem viel günstigeren Preis erhältlich.

In Italiano:-

Il test di sopravvivenza al fuoco e di integrità del circuito secondo la BS 6387 viene effettuato con questa apparecchiatura di prova. La natura del test è un insieme vasto e robusto secondo la BS 6387. Abbiamo bisogno di integrare più componenti di apparecchiature di prova per cavi e plastica, come descritto di seguito:-

  • Banco prova
  • Bruciatore
  • Console di flusso (analogica o digitale)
  • Termocoppie
  • Indicatori di temperatura
  • Disposizione di carico corrente (completamente/semiautomatico come richiesto)
  • Console dell’acqua e impianto di irrigazione
  • Console di controllo del flusso
  • Predisposizione per il monitoraggio della continuità del circuito
  • Rilevamento di corto circuito
  • Rilevamento a circuito aperto
  • Assemblaggio di prova d’urto automatizzato

Completamente conforme alle norme come BS 7846, BS 8491, BS EN 50200, IEC 60332. Scegliete l’apparecchiatura, progettata con un trasformatore di carico completamente automatizzato. Questo è un pacchetto completo per la BS-6387-CWZ.

C’è anche un modello convenzionale disponibile ad un prezzo molto più economico.

En Francais:-

Le test de survie au feu et d’intégrité des circuits selon la norme BS 6387 est effectué avec cet équipement de test. La nature du test est un ensemble vaste et robuste selon la norme BS 6387. Nous devons intégrer de multiples composants de l’équipement de test des câbles et des plastiques comme détaillé ci-dessous :-

  • Banc d’essai
  • Brûleur
  • Console de flux (analogique ou numérique)
  • Thermocouples
  • Indicateurs de température
  • Arrangement de chargement actuel (entièrement/semi-automatique selon les besoins)
  • Console d’eau et système d’arrosage
  • Pupitre de commande de débit
  • Dispositif de surveillance de la continuité d’un circuit
  • Détection de court-circuit
  • Détection de circuit ouvert
  • Assemblage d’essai de choc automatisé

Entièrement conforme aux normes telles que BS 7846, BS 8491, BS EN 50200, IEC 60332. Optez pour l’équipement, conçu avec un transformateur de charge entièrement automatisé. C’est un ensemble complet pour BS-6387-CWZ.

Il existe également un modèle conventionnel disponible à un prix beaucoup moins cher.

En Espanol:-

La prueba de supervivencia al fuego e integridad del circuito según la norma BS 6387 se realiza con este equipo de prueba. La naturaleza de la prueba es un conjunto amplio y robusto según la norma BS 6387. Necesitamos integrar múltiples componentes del equipo de prueba de cables y plásticos como se detalla a continuación:-

  • Equipo de prueba
  • Quemador
  • Consola de flujo (analógica o digital)
  • Termopares
  • Indicadores de temperatura
  • Disposición actual de carga (Completa/semi-automática según se requiera)
  • Consola de agua y sistema de rociadores
  • Consola de control de flujo
  • Disposición de monitoreo de continuidad del circuito
  • Detección de Cortocircuito
  • Detección de Circuito Abierto
  • Ensamblaje de prueba de impacto automatizado

Cumple con los estándares como BS 7846, BS 8491, BS EN 50200, IEC 60332. Apueste por el equipo, diseñado con un transformador de carga totalmente automatizado. Este es un paquete completo para BS-6387-CWZ.

También hay disponible un modelo convencional a un precio mucho más económico.

Circuit Continuity Checking Arrangement: Techtrivial has devised a FULLY AUTOMATIC 3 Single Phase power supply unit equipped with phase angle firing drive and PLC microprocessor-based control system for applying PHASE TO PHASE voltage         Range: 0-1200 V and automatic current adjustment 0-0.30A (up to 300 mA).

 

Each transformer unit is placed on a suitable aluminium profile rack. One control unit is provided with the equipment with a 7 Inch Touch Screen operation.

There is a facility to apply voltage & current in AUTOMATIC MODE and MANUAL MODE (through push button inching). The unit is equipped with an Automatic FAULT DETECTION system for:

  • Short Circuit Detection
  • Open Circuit Detection

The unit is equipped with appropriate circuit breaker for transformer protection and digital overload relay as specified in test standard.

 

Burner: We supply 500 mm face (ribbon type propane gas) burner. It has manufactured strictly in compliance to burner hole dimensions specified in BS EN 50200 & imported from AGF (made in USA).

Temperature Measurement and Display: 2 Nos. K Type mineral insulated thermocouples are supplied with the equipment confirming to BS EN 60584-1 with digital display duly calibrated from an NABL accredited Laboratory.

Generally, we use display meters from AUTONICS (made in TAIWAN) or WEST CONTROL SOLUTIONS (made in UK) depending on faster stock availability. Performance of both displays are equally good and thoroughly tested at our end

Flow Control Console: Analog or Digital as per customer requirement

Resistance to Fire with WATER supply package includes:

 

Test Rig Stainless Steel 304 Water Tank
Water Flow Console Provided
Burner 1 Nos. (500 mm)
Burner Shield Provided
GAS & AIR Flow Console* Analog or Digital (as per customer requirement)
Thermocouples* 2 Nos.
Thermocouple Stand* 2 Nos.
Temperature Indicators* 2 Nos.
Current Loading Arrangement* Fully Automatic or Semi Automatic

*1 SET is common for all tests related to circuit integrity

RESISTANCE TO FIRE WITH MECHANICAL SHOCK

Test Rig: Two stands are provided for this application, Vertical board with its mounting 10 Kg +/- 0.5 Kg also used for test procedure BS EN 50200: Cable orientation Z shape or U shape and Slotted stand as per BS 8491 18 Kg +/-1 Kg (U shape orientation). Rubber bush are used of shore hardness as specified in test standard.

We have recently upgraded the design of the test jig with a ball screw X, Y and Z axis movement of burner stand which makes calibration (verification of burner) and alignment easy and mechanically more comfortable for the operator. The jig is mounted on a 2 Inch height water tank with center drain to carry out Nozzle test (5 s, 1 Min) as per BS 8491 and water spray as per BS EN 50200 through a tube.

This tube and water jet are mounted on the test fixture which facility to adjust the placement mechanically as required by the test standard.

Water Flow Meters: The instrument is supplied with a flow console with 2 water flow meters, one for BS EN 50200 to operate the tube type spray channel and the other for jet spray (12.5 l/min, 5 S, 1 Min). The flow meters are analog type: INFLUX (made in UK).

 Resistance to Fire with MECHANICAL SHOCK supply package includes:

 

Test Rig 10 kg and 18 Kg stands as prescribed above
Water Flow Console* Provided
Water Flow Meters 2 Nos.
Burner 1 Nos. (500 mm)
Burner Shield Provided
GAS & AIR Flow Console* Analog or Digital (as per customer requirement)
Automated Impact Test Assembly 1 nos. STEPPER MOTOR Controlled, operated through 7 inch HMI Touch Screen
Thermocouples* 2 Nos.
Thermocouple Stand* 2 Nos.
Temperature Indicators* 2 Nos.
Current Loading Arrangement* Fully Automatic

*1 SET is common for all tests related to circuit integrity

TOUCH SCREEN INTERFACE FOR CYCLIC IMPACT BS 8491

Water Flow Meters: The instrument is supplied with a flow console with 2 water flow meters, one for BS EN 50200 to operate the tube type spray channel and the other for jet spray (12.5 l/min, 5 S, 1 Min). The flow meters are analog type: INFLUX (made in UK).

 Resistance to Fire with MECHANICAL SHOCK supply package includes:

 

Test Rig 10 kg and 18 Kg stands as prescribed above
Water Flow Console* Provided
Water Flow Meters 2 Nos.
Burner 1 Nos. (500 mm)
Burner Shield Provided
GAS & AIR Flow Console* Analog or Digital (as per customer requirement)
Automated Impact Test Assembly 1 nos. STEPPER MOTOR Controlled, operated through 7 inch HMI Touch Screen
Thermocouples* 2 Nos.
Thermocouple Stand* 2 Nos.
Temperature Indicators* 2 Nos.
Current Loading Arrangement* Fully Automatic

*1 SET is common for all tests related to circuit integrity

 

COMPARISON SHEET FOR BOTH MODELS

Standard Model Advance Model
Cable Test Stands: 4 Cable Test Stands: 4

 

Test Bench: 3 Test Bench: 3

 

Burner Stands: 3 Burner Stands: 4

 

Burners: (610, 500, 500 mm) Imported (made in USA) Burners: (610, 500, 500, 500 mm) Imported (made in USA)

 

1.5 mm Thermocouple: 2 Nos. with Digital Indicators (west control solutions UK) 1.5 mm Thermocouple: 2 Nos. with Digital Indicators (west control solutions UK)

 

Transformer and Load Bank: Single Integrated Unit with Digital Display of Voltage up to 1200 V and Load 0.250 A Transformer and Load Bank: Single Integrated Unit with FULLY AUTOMATIC CONTROL  of Voltage up to 1200 V and Load 0.250 A

 

7 Inch Touch Screen with simplified program and automatic voltage compensation through feedback controller with DATA LOGGING

 

 

Current Loading Arrangement Operation: Manual Push Buttons fully controllable to desired values as per specification requirements Current Loading Arrangement Operation: fully controllable to desired values as per specification requirements as per values set on Touch Screen Interface

 

Phase Angle firing mechanism

 

Ignition System: 1 Nos. Glow Stick Ignitor (made in UK) Ignition System: 1 Nos. Glow Stick Ignitor (made in UK)
Flow Controllers: Analog flow meter console with made in UK flowmeters for AIR and PROPANE/LPG (customer selection)

Make: INFLUX with manufacturers calibration certificate

Flow Controllers: DIGITAL flow meter console with made in NETHERLANDS flowmeters for AIR and PROPANE

Make: BRONKHORST with manufacturers calibration certificate

As per standard recommendation

Water Console: Provided with 1 HP booster pump and INFLUX flow meter for Water. Valves are provided for pressure and water flow control

 

Automatic Timer is provided for JET water application 5 s, 1 Min X 5 Mins (Settable)

 

Water Console: Provided with 1.5 HP booster pump and INFLUX flow meter for Water. Valves are provided for pressure and water flow control

 

Automatic Timer is provided for JET water application 5 s, 1 Min X 5 Mins (Settable)

 

Impact Test Apparatus: Fully Automatic with Touch Screen 4.3 Inches Impact Test Apparatus: Fully Automatic with Touch Screen 7 Inches